Product Design And Development, 5th Edition ((BETTER))
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This course is the first of the two design courses in the curriculum and is required for all ME students. It provides the students with a fundamental understanding of the product development process and hands-on-experience in theoretical modeling and experimental analysis of product and subsystem performance and manufacturing. The fundamentals of the product design process, the tools, methods, software and strategies involved, are taught through lectures by faculty and industry experts. At the same time the students are dissecting, benchmarking and performance testing a product designed and manufactured by Stanley Black & Decker. Students will continue to study the engineering design and manufacture of the products by focusing (in teams) on a single subsystem to understand the design decisions made to achieve the subsystem and overall product performance and suggest possible changes in the subsystem to improve corporative objectives for the tool. Student teams will present the results of this focused study to peers, faculty, and engineering professionals and prepare and submit a formal technical report.
Maria C. Yang Massachusetts Institute of Technology is a Professor of Mechanical Engineering and MacVicar Faculty Fellow at the Massachusetts Institute of Technology. She earned an S.B. from MIT and M.S. and Ph.D. from Stanford University, all in Mechanical Engineering. Her research investigates how early stage design process drives innovation. Her work spans product design to complex engineering systems, with applications in aerospace, energy, and water. She is an ASME Fellow and a recipient of the NSF CAREER award. Yang has previously served as director of design at a Silicon Valley start-up and co-founded a consumer product start-up.
As well as covering the 2016 versions of the EU EMC and Radio Directives, this new edition has been thoroughly updated to be in line with the latest best practices in EMC compliance and product design. Coverage now includes extra detail on the main automotive, military, and aerospace standards requirements, as well as a discussion of the issues raised by COTS equipment in military applications.
Our aim is to help people learn how to more quickly and cost-effectively design and manufacture electronic equipment (products, systems, installations, etc.) to meet functional (i.e. SI/PI) specifications and conform to EMC standards, directives and other requirements.
Table of contents : CoverTitle PageCopyright PageContentsIntroductionPart 1 Design Fundamentals Chapter 1 The Activity of Design What Designers Say What Designers Do Communication of designs Evaluation of designs Generation of designs Exploration of designs Case Study Chapter 2 The Nature of Design Design Problems Ill-defined problems Problem Structures How Designers Problem-Solve Chapter 3 The Process of Design Descriptive Models Prescriptive Models Integrative ModelsPart 2 Design Practice Chapter 4 Design Procedures Systematic Procedures Design Methods Creative Methods Brainstorming Synectics Example: Forklift truck Enlarging the search space The creative process Rational Methods Chapter 5 Identifying Opportunities The User Scenarios Method Procedure Practice being a user of a product or service Observe users in action Question users about their experiences Create relevant user personas and scenarios Define the preliminary goal, context, constraints and criteria for a new product opportunity Summary Examples Example 1: Sewing machine Example 2: Digital radio Example 3: Oven aid Worked example: Message recorder Chapter 6 Clarifying Objectives The Objectives Tree Method Procedure Prepare a list of design objectives Order the list into sets of higher-level and lower-level objectives Draw a diagrammatic tree of objectives, showing hierarchical relationships and interconnections Summary Examples Example 1: City transport system Example 2: Impulse-loading test rig Example 3: Automatic teamaker Example 4: Surgical shoe Worked example: High-pressure pump Chapter 7 Establishing Functions The Function Analysis Method Procedure Express the overall function for the design in terms of the conversion of inputs into outputs Break down the overall function into a set of essential sub-functions Draw a block diagram showing the interactions between sub-functions Draw the system boundary Search for appropriate components for performing the subfunctions and their interactions Summary Examples Example 1: A feed delivery system Example 2: Packing carpet squares Example 3: Inkjet printer Example 4: Fuel gauge Worked example: Washing machine Chapter 8 Setting Requirements The Performance Specification Method Procedure Consider the different levels of generality of solution which might be applicable Determine the level of generality at which to operate Identify the required performance attributes State succinct and precise performance requirements for each attribute Summary Examples Example 1: Onehanded mixing tap Example 2: Seat suspension unit Example 3: Electric toothbrush Example 4: Pill dispenser Worked example: Portable fax machine Chapter 9 Determining Characteristics The Quality Function Deployment Method Procedure Identify customer requirements in terms of product attributes Determine the relative importance of the attributes Draw a matrix of product attributes against engineering characteristics Identify the relationships between engineering characteristics and product attributes Identify any relevant interactions between engineering characteristics Evaluate the attributes of competing products Set target figures to be achieved for the engineering characteristics Summary Examples Example 1: Bicycle splashguard Example 2: Cordless drill Example 3: Car door Worked example: Fan heater Chapter 10 Generating Alternatives The Morphological Chart Method Procedure List the features or functions that are essential to the product For each feature or function list the means by which it might be achieved Draw up a chart containing all the possible sub-solutions Identify feasible combinations of sub-solutions Summary Examples Example 1: Potato harvesting machine Example 2: Welding positioner Example 3: Plant pot Example 4: Field maintenance machine Worked example: Forklift truck Chapter 11 Evaluating Alternatives The Weighted Objectives Method Procedure List the design objectives Rank-order the list of objectives Assign relative weightings to the objectives Establish performance parameters or utility scores for each of the objectives Calculate and compare the relative utility values of the alternative designs Summary Examples Example 1: Van rain shield Example 2: Bicycle splashguard Example 3: Pill dispenser Example 4: Emergency toilet Worked example: Reusable syringe Chapter 12 Improving Details The Value Engineering Method Procedure List the separate components of the product, and identify the function served by each component Determine the values of the identified functions Determine the costs of the components Search for ways of reducing cost without reducing value, or of adding value without adding cost Evaluate alternatives and select improvements Summary Examples Example 1: Tubular heater Example 2: Ceiling diffuser Example 3: Piston Example 4: Ceiling fan Worked Example: Handtorch Chapter 13 Design Strategies What is a Design Strategy? Strategy Styles Strategy Analogies Strategy Frameworks Strategy Control Keep your objectives clear Keep your strategy under review Involve other people Keep separate files for different aspects Learning to Design Developing ExpertisePart 3 Design Thinking Chapter 14 Design and Innovation Product Planning Design for the Market Technology Push and Market Pull Systems DesignReferences and SourcesIndexEULA
The aim is to offer a better understanding of the synergy between quality and regulatory activities in product development, risk management, problem-solving, kaizens and quality analytics. Fully grasping this relationship will help to foster a culture of continuous improvement and to transform quality and regulatory programs into important profit drivers.
Michel Moravia is a quality leader and engineering professional with over 10 years of experience in the biotech and medical device industries. His expertise spans new product introduction, quality control/quality assurance, and technology and manufacturing transfer. He has served as a leader for PSP courses and kaizens for Danaher Corporation and is a certified BSI ISO 13485: 2016 Lead Auditor. Michel holds a Masters of Science in product design engineering and an MBA from Boston University.
Instructional Design and Technology (IDT) applies what is empirically understood about how humans learn and improve upon performance to the design, development, implementation, and evaluation of learning and performance support products, processes, and environments. IDT professionals understand and leverage technologies as both product (such as a Web-based course for distant learners or print-based job-aids for the workplace) and process (such as an iterative and formative approach to learner assessment). Instructional technologists practice their unique, multidisciplinary profession in a variety of settings including industry, preK-12 schools, higher education, and government. 2b1af7f3a8